New EOS 3D Printer Scales Up Titanium and Inconel Component Manufacturing

The additive manufacturing sector has a new heavyweight to consider for scaling up metal production.

The EOS M4 ONYX is engineered specifically to shift 3D metal printing away from slow prototyping into reliable, mass-market manufacturing. By combining a highly spacious build volume with advanced laser technology and intelligent process control, the platform addresses the primary fears holding manufacturers back from expansion: inconsistent part quality and high total cost of ownership.

At launch, the machine focuses on high-performance hardware paired with a deeply validated material portfolio designed for grueling industrial requirements. It specifically highlights optimized processes for Ti64 (Titanium) using a brand-new 60 µm parameter set, alongside IN718 (Inconel). The newly introduced 60 µm titanium process is particularly important for production floors because it directly delivers faster build rates, tighter microstructure, and reduced porosity without sacrificing surface finish quality.


VIDEO: EOS M4 ONYX -- The New Era of Metal Additive Manufacturing

Furthermore, the system relies on optimized powder utilization to drastically minimize material waste, which lowers overall production costs while satisfying corporate sustainability metrics. This high level of process control makes the EOS M4 ONYX an incredibly strong option for operations trying to scale up high-stress part production across the aerospace, energy, and heavy industrial sectors.

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