ConSep 2000 Integrates Chip Removal and Fine Separation in One Footprint
For plants running 24/7, a jammed conveyor or contaminated fluid isn't just an inconvenience; it's a direct hit to the bottom line. The Mayfran ConSep 2000® addresses this by moving beyond the limitations of basic chip conveyors, offering a dual-action system designed to handle the industry's most frustrating byproduct: "birdnesting" strings and turnings.
What makes the ConSep 2000 unique is its multi-stage approach to filtration. The primary hinged steel belt conveyor handles the heavy lifting, evacuating bulk chips of all sizes. However, traditional systems often allow fine particles to bypass the belt and settle in the tank. To prevent this, Mayfran integrated a secondary drag-type separator at the base. This lower conveyor captures those elusive fines and scrap that usually lead to pump failure and premature tool wear, pulling them back out of the system entirely.
The real innovation lies in the protection of the drum filter. Unlike filter bags that require constant manual changes, the ConSep 2000 utilizes permanent, self-cleaning media. A dedicated backwash spray continuously flushes the filter, maintaining a 50-micron nominal coolant clarity. This level of filtration ensures that the fluid returning to the spindle is consistently clean, which directly translates to longer machine life and significantly extended periods between tank clean-outs.
By combining rugged chip evacuation with high-precision coolant management into a single, integrated unit, the system eliminates the need for separate, bulky filtration banks. Whether dealing with difficult aluminum turnings or fine steel particulates, the ConSep 2000 is engineered to keep the spindle turning and the floor clean.
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