New wire welding machine eliminates de-coiling stations; Ideal for producing welded mesh such as fencing
Eurobond's new "AKK" welding line has set new standards in mesh production, according to the company.
The new, innovative design eliminates all idle times and at least doubles productivity in comparison to conventional welding lines. All advantages from off-coil and pre-cut welding machines and more, are combined in one machine.
The "AKK" Series can produce large and small batch orders consecutively without any downtime. The concept behind the AKK series allows automatic mesh spacing and dimensions changes, making it the only flexible high production coil-fed mesh welding line, as it can produce all mesh types instantly without any adjustments. Also, it offers a compact system layout requiring minimum floor space.
VIDEO: AKK PLRA R 25x8 - MESH WELDING MACHINE
No downtime when changing:
- Wire coils
- Wire diameters
- Wire spacing
- Mesh dimensions
The machine is equipped with the patented "Automatic Wire Orientation System," which allows the use of a high-speed roller straightening module for line wire feeding. The "AWOS" absorbs all wire straightening imperfections from the roller straightener. This unique Automatic Wire Orientation System ensures perfectly flat mesh panels regardless of wire and straightening quality. It is fully programmable and capable of processing all types of material, smooth or ribbed.
A single coil replaces all line wire de-coiling stations, where a double line and cross wire de-coiling station ensures continuous operation. As a result, minimal stock of wire spools and coils are required, and the necessity for large stock of ready mesh as in conventional welding lines is eliminated.
Furthermore, multiple diameter changes during one day/shift can be achieved efficiently due to single coil line wire feeding.
The AKK series machines are equipped with independent heavy duty hydraulic or pneumatically operated welding heads. Due to programmable cross wire placement, different cross wire spacing is possible within the same mesh. Mesh advances either through a servo-driven carrier offering exceptional accuracy, or through a compact layout servo-driven roller feeder.
The in-line mesh turning and collection table is equipped with adjustable mesh aligning flaps for perfect mesh batches. Roller or laterally discharging chain conveyors with height adjustment and in-line mesh bundling stations are available.
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