Mazak's new multi-tasking machines feature faster spindles with higher-torque technology for maximum metal removal
Mazak has expanded its NEO Series with the new INTEGREX j-200 and j-200S NEO Multi-Tasking machines.
As part of the NEO Series, the machines combine advanced technology and outstanding value with high-performance productivity and single-setup part processing, according to the company.
Advanced technology enhancements include higher-torque integral spindle technology for maximum material removal, specifications for faster spindle rpm, positioning accuracy and higher torque ratings along with expanded tool magazine capacities and longer tool lengths.
The INTEGREX j-200 and j-200S NEO machines feature Mazak's MAZATROL SmoothG control that offers both G-code and conversational programming platforms for excellent high-speed and high-accuracy machining. And to help overcome skilled labor shortages, INTEGREX j-200 and j-200S NEOs integrate easily with the Ez LOADER plug-and-play automation system for lights-out production.
The milling spindle unit can be indexed in 1 degree increments, allowing outer diameter, end face, and diagonal machining with a single tool. Similarly, the second spindle performs various machining with a single tool, reducing cycle times. The high-performance specification with 0.0001° indexing offers enhanced versatility for a variety of workpieces.
The high-power, high-torque built-in motor spindle provides excellent machining capabilities. The high-performance specification provides even higher power and torque at 18.5 kW (25 HP) and 326 N·m, enabling further improvements in productivity.
This is effective in reducing setup time for workpieces that require phase alignment. Continuous first and second machining to the finished workpiece contributes to machining accuracy.
Energy consumption and the regenerative power produced through the energy saving equipment can be viewed visually on the CNC system to stimulate awareness of energy conservation.
In addition, the system can control coolant and other equipment based on the cutting amount to reduce power consumption. An optional Smooth coolant system is required for the control of coolant and other equipment.
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