Fiber Laser System Transitions in Seconds Between High-Speed Welding, Drilling and Cutting

Prima Power Laserdyne has introduced the LASERDYNE® 811 -- designed to address the next generation of laser processing challenges.

The LASERDYNE 811 machine employs the most current hardware and software components for flexible precision laser processing in an affordable compact platform. This combination of workstation, controller, and laser means; cost-effective, high speed, and reliable manufacturing machines for low and high throughput and takes full advantage of fiber laser technology.

The machine has the necessary flexibility and precision to perform optimized laser processing on welding, drilling, cutting, and DED additive manufacturing applications for small to medium-size workpieces. The working envelope is 1100 x 800 x 600 mm (41.5 x 31.5 x 24 inches) for the X, Y, and Z axes, respectively. Each axis has greater than 50 m/sec velocity and acceleration of 1.2 g and is optimized for industry-leading floor space efficiency for the work envelope.

The machine is designed to take full advantage of the BeamDirector®. The additional two axes of motion (C and D) provides access to hard-to-reach places in the workpiece, precise beam placement, and the greatest flexibility in a 5-axis laser system. The BeamDirector has 90 rpm rotational speed and control repeatability of 15 arcsecs. In addition, the BeamDirector supports laser processing from 90° (normal to the surface) to 10° off the surface of a part all the way along the axis of travel.

The S94P CNC controller has the ability to provide real-time pulse by pulse control, including, when required, a unique shape for each individual laser pulse. The S94P controller supports seven axes of simultaneous motion and additional axis as required by automation. This means easy integration with a variety of automation solutions for workpiece handling, loading and unloading of components, and other created subassemblies.

The LASERDYNE 811 supports Industry 4.0 through the use of MTConnect™ real-time parameter and data streaming along with Prima Power Laserdyne developed SPC process data reporting and storage capability.

FastTrim and Fast Suite II CAD/CAM software support full six-axis interpolation and are options available with the LASERDYNE 811. The CAD/CAM option with the DED Additive manufacturing machine is AMExpress and CAM manufacturing software to produce part programs.

With the BeamDirector and the wide variety of easy-to-use LASERDYNE nozzles, transitions from welding to cutting to drilling and vice versa are performed in a matter of seconds, providing the ultimate solution in machine flexibility.

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